Deep Draw Transfer Press Machine For Round Steel Batter Case |
High-Efficiency Cylindrical Battery Shell Forming Solution with Battery Press Technology
The semi-straight two-point transfer deep draw press for round steel battery shell, a dedicated battery press, is high-precision forming equipment developed for the new energy battery industry. As a advanced drawing press and deep draw press, it excels in the deep drawing, stamping, and multi-station continuous processing of cylindrical battery steel shells. Its semi-straight structural design, combined with two-point servo drive technology, significantly enhances production efficiency and forming consistency, particularly for deep drawing of cylinder applications. This machine stands as core manufacturing equipment in power batteries, energy storage batteries, and other related fields, integrating the functionalities of battery press, drawing press, and deep draw press.
Semi-straight type frame with high rigidity, optimized for deep drawing of cylinder operations;
Compliant with JIS-1 accuracy standards, ensuring precision in battery press applications;
High BDC dynamic reset accuracy, a key feature of this drawing press;
Equipped with transfer dies, large LR distance of bolster, strong load-deflection resistance, and high finished product rate, ideal for deep draw press tasks;
Delivers twice the efficiency of general single presses with the same tonnage (50-80 times per minute), a major advantage of this battery press;
Reverse balance device for the crankshaft ensures stable performance in both drawing press and deep draw press operations;
Optional multi-link mechanism to maintain BDC pressure during deep drawing of cylinder processes;
Specifically designed for round steel battery shells (e.g., 18650, 21# lower shell with pressure ring), highlighting its role as a specialized battery press.
Efficient multi-station collaborative operation
As a leading battery press and deep draw press, this equipment employs a dual-point independent servo control system, supporting multi-station synchronous stretching, punching, trimming, and other processes. Capable of completing 3-5 processes in a single cycle, it boosts production efficiency by over 40%, meeting the demands of large-scale battery shell production, including complex deep drawing of cylinder tasks.
High-precision molding and material utilization
Through its intelligent closed-loop hydraulic system and mold adaptive compensation technology, this battery press achieves a molding accuracy of ±0.02mm. As both a drawing press and deep draw press, it optimizes the discharge scheme to minimize round steel material loss, achieving a material utilization rate of over 95% in deep drawing of cylinder applications.
Semi-closed structure enhances stability
The semi-closed body design, combined with a high-rigidity cast steel frame, effectively distributes workload and reduces equipment vibration. As a reliable drawing press and battery press, it extends mold life by 30% during long-term operation and significantly lowers maintenance costs for deep drawing of cylinder workflows.
| Specification | JD25-80 | JD25-110 | JD25-160 |
|---|
| Nominal Force | 800 kN | 1100 kN | 1600 kN |
| Stroke | 180 mm | 180 mm | 210 mm |
| Max Die Height | 320 mm | 320 mm | 450 mm |
| Spm | 50-90 min⁻ | 50-90 min⁻ | 40-70 min⁻ |
| Die Height Adjustment | 80 mm | 90 mm | 100 mm |
| Bolster Area (L ·R×F ·B) | 1320×550 mm | 1550×550 mm | 1740×760 mm |
| Bloster Thickness | 110 mm | 130 mm | 150 mm |
| Station Distance | 80 mm | 100 mm | 120 mm |
| Slide Area (L ·RXF ·B) | 1320×470 mm | 1460×500 mm | 1650×580 mm |
| Between Columns | 1160 mm | 1450 mm | 1600 mm |
| Main Motor Power | 11 kW | 15 kW | 18.5 kW |
Applicable industries: power battery housing (processed via battery press and deep draw press), energy storage equipment housing (utilizing drawing press and deep drawing of cylinder techniques), 3C digital battery housing stamping and forming (integrating all key press technologies).
Q1: Does the equipment support the production of round steel battery shells of different sizes?
A: Yes. As a versatile battery press and deep draw press, it enables mold switching within 30 minutes via the quick mold change system, suitable for producing battery shells with diameters ranging from Φ18-60mm, including various deep drawing of cylinder requirements.
Q2: How long is the equipment maintenance cycle?
A: It is recommended to maintain the lubrication system every 500 hours. As a reliable drawing press and battery press, its key components feature a maintenance-free design, reducing the average annual maintenance cost by 15%, even for intensive deep drawing of cylinder operations.
Q3: Does it provide an automated line solution?
A: Yes. This deep draw press and battery press can integrate with automatic feeders, robotic arms, and quality inspection modules to achieve full-process intelligent production, optimizing workflows for deep drawing of cylinder tasks.
